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Full-Automatic Wire Harness Manufacturing Equipment Wire Processing Machine
The Loong Series Harness Manufacturing can produce more wire harnesses of varying degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Both-end Insertion and so on.
Reduce production time significantly.
3 or 12 modules can be selected, as required.
The Loong Series is a better choice for miniaturization and increasingly smaller batches.
These machines make it possible to manufacture a range of different wire harnesses.
Technical Parameters
Wire Cross-section | 0.13mm²-4.0mm²(AWG26-11) | Cutting Length | 450-9999mm |
Cutting Precision | Cutting length*0.02mm | Stripping Depth | Maximum 3mm |
Stripping Length | Full strip: 0-15mm Half strip:0-15mm | Crimping Capacity | 3 TON presser |
Power | 10KW | Compressed Air Connection | 0.5Mpa |
Wire End Storage | Rotary storage unit with a maximum of 30 storage spaces | Connector Types | 30 kinds of the connectors |
Wire Selector | Max.50 wires(Different color & cross-section) | Mould Assembly Type | AS40, AS42, AE30(Pneumatic mould can be customized) |
Power Source | China - 380V/ 3 Phase / 50Hz Canada - 600V/ 3 Phase / 60Hz USA/Japan - 480V/ 3 Phase / 60Hz Mexico/Honduras - 480V/ 3 Phase / 60Hz Europe - 400V/ 3 Phase / 50Hz | QC Contents | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
QC Devices | CCD inspection modules, Crimping Force Monitoring (Force sensor), Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument | Efficiency | Both-end crimping and insertion about 1000pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
Functions | Pre-feeding, Wire feeding, Fixed length cutting, Stripping, Both-end crimping, Both-end insertion, Adjusting crimp height on HMI, Unloading defective products through CCD inspection | Optional | Lin Quan MES System, Laser Inkjet Print, Seal insertion (Max 6 modules), Tinning & Twisting, Wire Stranding, Wire end solidifying, Splicing & welding, Double crimping, Max.12 Crimping Modules (with programmable crimp height), Linear-carrier housing feeding/ Plate-loop conveying housing feeding module (According to customer requirements) |
The loong 860 is designed for one-stop,lean manufacturing of complex wire harness with less middle storage and less operator engagement. Thanks to robust automated design and outstanding degree of flexibility, Loong-860 could easily adapt both sequence and batch production mode.
Our Advantages
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
MES Traceabilitys
Module Shows