Shenzhen Linquan Technology Co., Ltd.
Shenzhen Linquan Technology Co., LTD.———Intelligent Manufacturing Equipment Overall Solution Provider
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Low Voltage Wire Harness Machine Full Automatic Both-end Crimping Equipment
Equipment Configuration
With the German high pixel image detection system.
Industrialrobot(EPSON),Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(Germany Basler),Reducer(Xinbao).
The maximum speed can reach to 1200pcs/hr.
Equipment Function
It can process 6 different specifications and colors of wire and the amount of pin is unlimited.
The whole machine has the function of twisting wire and sticking tin (tinning).
Simultaneous multiple housing insertion.
Our Advantages
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
MES Traceabilitys
Technical Parameters
| Mechine Function | Both-end Crimping |
| Drive Mode | Mitsubishi SERVO Drive, IPC |
| Wire Size | 0.13-4.0mm2(AWG26-14) |
| Mould Assembly Type | Assemble AS40, AS42, AE30( Customized Acceptable) |
| Wire Cutting Length | 60-9999mm |
| Penetraction Depth | MAX 3mm |
| Crimping Capacity | 2 TON servo motor one set mute specifications |
| Power Source | 3 phase 380V/50Hz |
| Power | 7.5KW |
| Compressed Air | 0.5Mpa |
| Equipment Size | L3020*W1550*H1900mm |
| Weight | 1000KG |
| Stripping Length | Full strip: 0-15mm Half strip: 0-15mm |
| Cutting Precision | Cutting length*0.02mm |
| QC Devices | CCD inspection modules, Crimping Force Monitoring (Force sensor),Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument |
| QC Contents | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
| Efficiency | Single-end crimping and insertion about 1200pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Function | Pre-feeding, Wire feeding, Fixed length cutting, Stripping, Both-end crimping, Single-end insertion, Adjusting crimp height on HMI, Unloading defective products through CCD inspection |