Shenzhen Linquan Technology Co., Ltd.
Shenzhen Linquan Technology Co., LTD.———Intelligent Manufacturing Equipment Overall Solution Provider
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Wire Harness Machine Double End Terminal Crimping And Inserting Equipment
The Loong Series Harness Manufacturing can produce more wire harnesses of varying degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Both-end Insertion and so on.
Reduce production time significantly.
3 or 12 modules can be selected, as required.
The Loong Series is a better choice for miniaturization and increasingly smaller batches.
These machines make it possible to manufacture a range of different wire harnesses.
Technical Parameters:
| Wire Size | 0.13-4.0mm2 |
| Feeding Length | 450-9999mm |
| Stripping Length | Full strip: 0-15mm Half strip: 0-15mm |
| Power Source | China - 380V/ 3 Phase / 50Hz Canada - 600V/ 3 Phase / 60Hz USA/Japan - 480V/ 3 Phase / 60Hz Mexico/Honduras - 480V/ 3 Phase / 60Hz Europe - 400V/ 3 Phase / 50Hz |
| Power | 10KW |
| Wire Selector | Max.50 wires(Different color & cross-section) |
| Penetraction Depth | Max. 3mm |
| Air Pressure | 0.5Mpa |
Cutting Precision | Cutting length*0.02mm |
| Stripping Capacity | 3 TON presser |
| Wire End Storage | Rotary storage unit with a maximum of 30 storage spaces |
| Connector Types | 30 kinds of the connectors |
| Mould Assembly Type | AS40, AS42, AE30(Pneumatic mould can be customized) |
| QC Contents | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
| QC Devices | CCD inspection modules, Crimping Force Monitoring (Force sensor), Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument |
| Efficiency | Both-end crimping and insertion about 1000pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
Functions | Pre-feeding, Wire feeding, Fixed length cutting, Stripping, Both-end crimping, Both-end insertion, Adjusting crimp height on HMI, Unloading defective products through CCD inspection |
| Optional | Lin Quan MES System, Laser Inkjet Print, Seal insertion (Max 6 modules), Tinning & Twisting, Wire Stranding, Wire end solidifying, Splicing & welding, Double crimping, Max.12 Crimping Modules (with programmable crimp height), Linear-carrier housing feeding/ Plate-loop conveying housing feeding module (According to customer requirements) |
Our advantages
Precisely cutting
Cutting length lesser than 100mm,
error range 0.5mm+
Self-Developed Crimping module
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher, far higher beyond the industry standard 1.67(Detailed data reports can be provided)
High stability and accuracy
Adjusting height on touchscreen
100% quality inspection at production line
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet operation process
Long service life
Low maintenance cost
High precision inserting unit
Self-Developed crimping vision monitor
Insulation barrel errors
One strand out
Low conductor
High insulation
Seal insert errors (seal positions, cut seal, reversed insert, etc.)
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed CFM(Crimping Force Monitor)
Detect the terminal presence, deep or shallow crimping and coreless crimping and provide alarm.
Crimping Module(C202)
Servo-controlled press assures best crimping result.
Integrated with independent crimping force monitoring unit.
Maximum 12 crimping stations could be applied.
Crimping parameters, e.g., crimping height, could be set, adjusted and displayed at HMI.
Wire Selector
Compatible for maximum 50 different wires works synchronously.
Tool-free quick guide tube changeover 0.13-4mm²(AWG26-11).
Cutting and Stripping Module
Applying double high-speed blades(V-shape/R-angle blade).
Adjust stripping data with HMI to achieve ultra precision and clean stripping.
Cutting & stripping variety of cross-section wires without complicate change-over step.
Untwisting Module
Remove wire twists.
Decline scrap rate.
CCD Visual Inspection (TDVM-1)
Integrated QC module, efficient quality monitoring.
Stripping, crimping and center conductor inspection.
Real-time monitoring producing process.
In time detecting scraps.
Wire Storage Unit
30 storage positions.
Optimize insertion sequence: from left to right, button to top.
Breakthrough insertion limitations.
Special design for sophisticate wire harnesses.
Plate-loop Conveying Connector Loading Module
Equipped with two conveying plates, efficient connector reloading.
Versatile connectors loading synchronously.
Enable sequence product producing.
Quick & easy manual final product unloading.
Insertion Module
Dual insertion clamps structure, ensuring insertion accuracy, stability and efficiency.
Segmented insertion process, integrated insertion and pull-back force detection, declining scrap rate.