Shenzhen Linquan Technology Co., Ltd.
Shenzhen Linquan Technology Co., LTD.———Intelligent Manufacturing Equipment Overall Solution Provider
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Reduce production time significantly.
3 or 12 modules can be selected, as required. The ZE-680 is a better choice for miniaturization and increasingly smaller batches.
These machines make it possible to manufacture a range of different wire harnesses.
Equipment Configuration
With the German high pixel image detection system.
Industrialrobot(EPSON),Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(Germany Basler),
Reducer(xinbao).
The maximum speed can reach to 900pcs/hr.
Equipment Function
It can process 35 different specifications and colors of wire.
TCVM Terminal detection visual system,pressure management system,insertion drawing force detection.
Both-end crimping, Two-end Insertion.
Both-end simmultaneous HG insertion.
Technical parameters
| Wire Size | 0.13—2.0mm²(AWG26-14) |
| Cutting Length | 270-9999mm |
| Power | 13KW |
| Crimping Capacity | 2 TON presser five sets mute specifications |
| Power Source | 3 phase/380v/50HZ |
| Compressed Air Connection | 0.5Mpa |
| Drive Mode | PLC |
| Stripping Depth | Maximum 3mm |
| Weight | 1500KG |
| Equipment Size | L5050*W3000*H1900mm |
| Stripping Length | Both sides(crimping ends)0-15mm |
| Cutting Precision | Cutting length*0.02mm |
| Detection Device | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Housing presence, Insertion error detection, Liquid tin level detection |
| Mould Assembly Type | AS40, AS42, AE30(Pneumatic mould can be customized) |
| Efficiency | Both-end crimping, single-end insertion, about 1200pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Function | Pre-feeding, Wire feeding, Fixed length cutting, stripping, single end twisting & tinning, single-end crimping, single-end insertion, adjusting crimp height on HMI, unloading defective products through CCD inspection |
| Optional | Lin Quan MES System, Laser inkjet print, Seal insertion (Max 6 modules)Tinning & Twisting, Wire stranding, Wire end solidifying, splicing, welding, Double crimping, Max.12 Crimping Modules (with programmable crimp height) |
Our advantages:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data
reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire
splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Processing Samples
