Shenzhen Linquan Technology Co., Ltd.
Shenzhen Linquan Technology Co., LTD.———Intelligent Manufacturing Equipment Overall Solution Provider
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Wire Crimping Machine Stripping And Crimping Machine For Making Cable
Equipment Overview
1. It is specially used for automatic high-voltage cable processing, which could complete the capabilities of wire feeding, peeling, weaving net,
copper close-loop crimping, inner center peeling, water-resistant plug, terminal crimping, sheathing
2, The entire machine adopts PLC bus control communication and a complete servo power system, which ensures solid overall performance.
3. Touch display screen operation. All processing parameters can be saved and production content can be edited and despatched upon request.
4, With imported servo motor and CCD visual detection function, it gives you actual-time tracking of the process quality to make sure the product
yield.
5, The device adopts a high-precision servo motor and PM-01 pressure control system, high precision and sturdy stability and real-time monitoring of the technique.
Technical Parameters
| Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting, waterproof plug inserting, adjusting height on the touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading (Piece output depends on wire length and housing/terminal combinations) |
| Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) |
Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing feeding module (According to customer requirements) |
| Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
| Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
| Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm. | Power | 25KW |
| Laser stripping aluminum foil |
3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of the sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation layer | Compressed Air | 0.5-0.7Map |
| Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module (with programmable crimp height) |
| Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
| Inner Layer Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
Kykin series Processes:
Pre-feeding cables
U type feeding and Cutting
Assembly inner ferrule
Stripping Jacket
Laser stripping foil
Cutting/Remove shield
Turn back shield(clean station)
CCD
Assembly outer ferrule
Crimping inner and outer ferrule
CCD
Cutting/removing insulation
CCD
Crimping terminals
CCD
Rotatory reversing
Connector insertion
Assembly seal and cover cup
Discharge
Waterproof and electric performance test
About Our Company:
Established in 2013, with a decade development, Linquan acts a leading harness equipment manufacturer in China, now we are 100+ staff & $ 150M+ annual revenues tech company. Our core business focus on design & fabricate high & low voltage cable processing equipment, digital factory MES integration, harness-manufacturing-focused consulting services.
Our advantage:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
Self-Developed:
Self-Developed Crimping Head Pas s CPA+ pres sure s tabi l ity tes t CMK can reach to 4.0 or higher,far higher than the indus tr y s tandard 1.6 (Detai led data report s can be prov ided) Higher s tabi l ity and ac curac y Adjus t height on touchs c reen The c rimping machine head can be added ac cording to cus tomer s need. The equipment i s modular and can be matched ac cording to produc t types . 3 or 12 modules can be selec ted, as required
Self-Developed CCD Visual Inspection CCD Vi sual Inspec tion detec t the Coreles s c rimping, Crimping without s tripping, Deep and shal low c rimping, Core wire splay, Half packing of insulation layer and prov ide alarm.
Core Wire Online Inspection System Detec t the Copper Wire Inspec tion Number and Stripping Length Inspec tion and prov ide alarm.
Self-Developed Online Pressure Inspection Detec t the Terminal Presence, Deep or shal low c rimping and Coreles s c rimping and prov ide alarm
Lin Quan After Services:
Remote services:
Free phone-calling services when customers meet technical problems or machines defectiveness. We will match the corresponding department to help you solve the problem ASAP. 24-hour hotline at your service.
On site maintenance:
If remote aiding cannot fix your problem, our technicians will show up at the scene within 72 hours to solve the problem.
Normal maintenance services:
Our company provides free maintenance services under warranty period. Including device malfunction removing and system debugging. We recommend contract services while the product is over a warranty period.
Training service:
Lin Quan will provide on-site installation, debugging, training sessions in the event.
Contract periodic maintenance:
Chargeable maintenance service provided by signing the contract with us. Under the contract effecting, our professional technician teams will help the customer check and maintain the machines periodically. Every season we also provide on-site services which include software and hardware inspection, device debugging. We will apply paramount maintenance immediately to eliminate defective part and restore the device to the optimum state.