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Automatic Cable Cutting And Crimping Machine Wire Stripping And Crimping Terminal Machine
The KYLIN Series specially designed for high voltage Harness manufacturing. Can produce kinds of high
voltage harnesses of varyingdegrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Inner and outer
skin cutting, Screening can cutting, Screening can reversal, Both-end Insertion and so on. Reduce production
time significantly.
These machines make it possible to manufacture a range of high voltage harnesses. Greatly saving labor cost.
Technical Parameters
Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting,Waterproof plug inserting, adjust height on touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading (Piece output is dependent on wire length and housing/terminal combinations) |
Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing feeding module (According to customer requirements) |
Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Mpa |
Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
Our Advantage:
High speed mass production capability
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed
data reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to
customers need.
The equipment is modular and can be matched according to product types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core
wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertion.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
Processing samples