Cable Manufacturing Equipment High Voltage Cable Machine Double Crimping Both-end Insertion

The KYLIN Series specially designed for high voltage cables manufacturing. Can produce kinds of high voltage cables for the HEV, EV Cables, such as Power Battery cables, AC Charging Socket Harness Assembly, DC Charging Socket cables, DC Busbar cables, Motor Controller cables, Motor Controller Wiring Harness etc.
It has the functions of pre-feeding, Cutting, Striping, Crimping, Inner and outer ferrule cutting, remove foil and shield/ assembly connectors and cover cup, all the processes with the Quality Monitoring, to make sure produce high quality and reliability of the products, also provide production time significantly.

These machines make it possible to manufacture a range of high voltage harnesses. Greatly saving labor cost.
Technical Parameters

Function	Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting, Waterproof plug inserting, adjust height on touch screen, drawing force inspection, discharge defective products while selecting	Capacity	18 sec per single-sided loading (Piece output depends on wire length and housing/terminal combinations)
Crimping Capacity	10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products)	Block Feed	Linear-carrier housing transferring/ Plate-loop conveying housing feeding module (According to customer requirements)
Wire Cross-sections	2.5 – 16 mm² (AWG 14 – 5)	Process Monitoring (integrated)	CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring
Feeding Wire Length	600-9999mm	Electrical Connection	3 phase/380v/50HZ(machine comes with a transformer)
Outer Skin Cutting	0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm.	Power	25KW
Laser stripping aluminum foil	3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin	Compressed Air	0.5-0.7Mpa
Screening Can Cutting	5-55mm, cutting accuracy ±0.4mm	Optional	Max.12 PCS Crimping Module ((with programmable crimp height)
Screening Can Reversal	5-20mm	Quality Assurance	Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire
Inner Skin Cutting	0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm	Quality Assurance

Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.

Automated inkjet printers mark the wires
The marked wires are picked up via a shuttle device and guided in loops to the processing machines.
Continuous data flow and traceability manufacturing data can be despatched at once to the system through a network. The quality data from the
The manufacturing manner is saved for every wire harness, and traceability is guaranteed at all times.

Cutting Precision
It is based on a capacitive measuring principle, is integrated into the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head, Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product types.

Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision

Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.

Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product

Processing samples