Shenzhen Linquan Technology Co., Ltd.
Shenzhen Linquan Technology Co., LTD.———Intelligent Manufacturing Equipment Overall Solution Provider
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Fully Automatic 5 Lines Wire Crimping Machine Tin Dip Machine Wire Tinning Machine
Automatic Terminalboth end Crimping Machine
Equipment Configuration
With the German high pixel image detection system
Equipped with high precision(Japan THK),cylinder(SMC),motor(MITSUBISHI) sensor(OMRON)
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data from the production process is saved for each wire harness and traceability is guaranteed at all times.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Equipment Function
1. Double camera shot visual inspetion
2. Discharge the defective and without crimping at A end
3. Pressure detection function at both A and B end
4. Discharge the defective ones and then fool-proof clipping
5. Adjust the crimping height on touchscreen
6. High speed, the maximum can reach 3200pcs/H
Technical Parmeters
| Mechine Function | Wire measuring cutting, Two ends(half striping, striping, pressing), Stripping length, Penetraction depth crimping sinking buffer structure, Terminal vertical delivery device pre-striping the whole line function |
| Capacity | Both-end crimping 3200pcs/H |
| Drive Mode | Mitsubishi SERVO Drive, IPC |
| Wire Size | AWG30-AWG14 |
| Mould Assembly Type | Assemble AS40, AS42, AE30( Customized Acceptable) |
| Wire Cutting Length | 30-9999mm |
| Cutting Precision | ±0.5mm |
| Stripping Length | 1.0-15.0mm |
| Penetraction Depth | MAX 3mm |
| Crimping Capacity | 2 TON servo motor two sets mute specifications |
| Detection Device | Air pressure decline, Wire exists or not, Wire overload, Terminal exists or not, Terminal overload, Stripping images detection, Terminal images detection, Pressure detection |
| Power Source | Single-phase/220V/50Hz |
| Power | 3KW |
| Compressed Air | 0.5Mpa about 140NL/Min |
| Equipment Size | L1510*W980*H1780mm |
| Weight | 600KG |
About Our Company:
Established in 2013, with a decade development, Linquan acts a leading harness equipment manufacturer in China, now we are 100+ staff & $ 150M+ annual revenues tech company. Our core business focus on design & fabricate high & low voltage cable processing equipment, digital factory MES integration, harness-manufacturing-focused consulting services.
Our advantage:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
Self-Developed:
Self-Developed Crimping Head Pas s CPA+ pres sure s tabi l ity tes t CMK can reach to 4.0 or higher,far higher than the indus tr y s tandard 1.6 (Detai led data report s can be prov ided) Higher s tabi l ity and ac curac y Adjus t height on touchs c reen The c rimping machine head can be added ac cording to cus tomer s need. The equipment i s modular and can be matched ac cording to produc t types . 3 or 12 modules can be selec ted, as required
Self-Developed CCD Visual Inspection CCD Vi sual Inspec tion detec t the Coreles s c rimping, Crimping without s tripping, Deep and shal low c rimping, Core wire splay, Half packing of insulation layer and prov ide alarm.
Core Wire Online Inspection System Detec t the Copper Wire Inspec tion Number and Stripping Length Inspec tion and prov ide alarm.
Self-Developed Online Pressure Inspection Detec t the Terminal Presence, Deep or shal low c rimping and Coreles s c rimping and prov ide alarm
Lin Quan After Services:
Remote services:
Free phone-calling services when customers meet technical problems or machines defectiveness. We will match the corresponding department to help you solve the problem ASAP. 24-hour hotline at your service.
On site maintenance:
If remote aiding cannot fix your problem, our technicians will show up at the scene within 72 hours to solve the problem.
Normal maintenance services:
Our company provides free maintenance services under warranty period. Including device malfunction removing and system debugging. We recommend contract services while the product is over a warranty period.
Training service:
Lin Quan will provide on-site installation, debugging, training sessions in the event.
Contract periodic maintenance:
Chargeable maintenance service provided by signing the contract with us. Under the contract effecting, our professional technician teams will help the customer check and maintain the machines periodically. Every season we also provide on-site services which include software and hardware inspection, device debugging. We will apply paramount maintenance immediately to eliminate defective part and restore the device to the optimum state.